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High Breaking Capacity 1600A Air Circuit Breaker from China Suppliers - Factory Direct CBRW3 ACB Solutions

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The D&T CBRW3 intelligent air circuit breaker is a top choice among China suppliers, designed to operate within a voltage range of AC 220V to 1140V, ensuring dependable power distribution for various applications. This circuit breaker boasts a robust insulated structure and an advanced arc-extinguishing system, providing high breaking capacity to enhance safety. Its energy storage mechanism promises stable performance in demanding environments. The intelligent controller offers precise selective protection, real-time monitoring, fault recording, and supports multiple communication protocols. Available in fixed or withdrawable configurations with 3- or 4-pole options, this breaker features flexible wiring and safety interlocks, making it perfect for industrial and new energy power systems. As a reliable factory supplier, we prioritize quality and innovation in our products.

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    Normal Operating and Installation Conditions

    1. Ambient Air Temperature The upper limit shall not exceed +55°C, and the lower limit shall not be lower than -5°C.
    2. Altitude The altitude of the installation site shall not exceed 2000m. Reference can be made to the high-altitude derating coefficient.
    3. Atmospheric Conditions At +55°C, relative humidity shall not exceed 50%. At lower temperatures, higher humidity is allowed (e.g., 90% at +20°C). Special measures should be taken for occasional condensation.
    4. Pollution Level Level 3.
    5. Installation Category Main circuit (including under-voltage release coil): Category IV; Control and auxiliary circuits: Category III.
    6. Installation Conditions Must be installed according to the instruction manual. The vertical inclination of the circuit breaker shall not exceed 5°.
    7. Protection Class Requirements IP30, IP40 (installed in the cabinet compartment with additional door frames and organic glass covers).
    8. Service Category Category B.

    Product Features

    • The contact system is installed in the insulation part compartment. Each phase contact system adopts a multi-path sheet-like structure, realizing electric force compensation and ensuring the high breaking capacity of the circuit breaker.
    • The advanced arc-extinguishing system and protective cover ensure "zero flying arc", making the product safer.
    • The circuit breaker is operated by an energy-storage mechanism for energy storage, with a fast closing speed.
    • The operating mechanism is installed in the center of the front of the circuit breaker, completely separated from the main circuit. It ensures stable and consistent final contact pressure per phase, which is critical for temperature rise and breaking indicators.
    • The centered operating mechanism is convenient for symmetrical hole-opening in the center of the cabinet door of the complete set, improving the appearance quality of the complete set of cabinets.
    • Supports bottom incoming lines, with both horizontal and vertical wiring methods available.
    • Intelligent controller with multiple protection functions, enabling selective protection.

    Model and Description

    ATA 2000 / 2000A / 3P / Intelligent Controller Model M / Operating Voltage of the Intelligent Circuit:
    AC380V, AC220V, DC220V, DC110V
    1900A
    1600A
    1250A
    1000A
    800A
    Model and Description
    Breaker Model ATA2000
    Frame-rated Current Irem (A) 2000
    Rated Operating Current In (A) 800 1000, 1250, 1600 1900, 2000
    Rated Operating Voltage Ue (V) AC230, AC400, AC690
    Rated Frequency Hz 50/60Hz
    Rated Insulation Voltage Ui (V) 1000
    Rated Impulse Withstand Voltage Uimp (kV) 12
    Number of Poles (P) 3
    Total Breaking Time (ms) ≤30
    Closing Time (ms) ≤60
    Rated Ultimate Short-Circuit Breaking Capacity Icu (kA) (RMS) AC230V 65
    AC400V 50
    AC690V 40
    Rated Service Short-Circuit Breaking Capacity Ics (kA) (RMS) AC230V 65
    AC400V 50
    AC690V 40
    Rated Short-Time Withstand Current Icw(1s) (kA) (RMS) AC230V 65
    AC400V 50
    AC690V 40
    Operating Performance (Times) Electrical Life AC230V, AC400V 10000
    AC690V 5000
    Mechanical Life Maintenance-free 10000
    Maintenance-Required 20000
    Installation Type Fixed Type
    Main Circuit Wiring Method Fixed Type Horizontal Wiring, Vertical Wiring
    Overall Dimensions: W×H×D mm 362×402×355
    Weight (kg) 41.5 43 45

    Product Structure

    The circuit breaker has a compact structure, small volume, and features three-dimensional separation. The contact system is enclosed in an insulated base and bottom plate with a partition structure. Each phase contact is separated to form individual small chambers. The intelligent controller, operating mechanism, handle, and motor operating mechanism are arranged in sequence in front of it to form independent units.

    1. Fixed-type Circuit Breaker

    The fixed-type circuit breaker consists of the circuit breaker body and fixed installation side plates. The fixed installation side plates are used to install and fix the relative position of the circuit breaker in the switch cabinet.

    2. Structure Diagram of Fixed-type Circuit Breaker:

    Product Structure Diagram

    Intelligent Controller

    Power Supply Conditions for Normal Operation of the Intelligent Controller:

    The working power of the intelligent controller is supplied by current transformers and an auxiliary power supply. To ensure reliable operation at small currents and reliable breaking in case of faults, a dual-power simultaneous supply method is adopted, as follows:

    1. Circuit Breaker CT Power Supply

    Power is supplied through the current transformer (CT) inside the circuit breaker. The normal working conditions of the controller are as follows:

    For the M-type controller (2000A frame circuit breaker): When the rated current In of the circuit breaker is greater than 400A, the single-phase primary current of the main circuit is not less than 0.8In, and the three-phase primary current is not less than 0.4In; when In = 400A, the single-phase primary current is not less than 1.0In, and the three-phase primary current is not less than 0.6In.

    2. Auxiliary Power Supply

    Terminals 1 and 2 of the controller are for the auxiliary power supply. The normal working condition of the controller is (85% - 110%) Ue. AC or DC power supply voltages: AC230V, AC400V, DC220V, DC110V. When connecting the power supply, connect to the power supply suitable for the controller.

    When using functions such as ground protection, communication, thermal memory, or requiring the circuit breaker to maintain input and output signals in the open state, an auxiliary power supply must be equipped.

    3. Panel Power Supply

    For the M-type controller, power can also be connected through the DC24V power terminal on the panel. It is used when there is no power in the grid or during no-load operation, and the controller has no power supply, to check the controller (normal status, parameters, etc.). Voltage at the test port: DC24V ± 5%.

    Basic Functions

    Basic Functions DiagramBasic Functions DetailsIntelligent Universal Circuit Breaker

    Overload Long-delay Protection Characteristics

    Model Setting Current Ir1 Adjustment Range Operating Time TL Accuracy ±15%
    M (0.4~1.0)In + OFF
    Type L (adjusted incrementally as 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0);
    Type M (adjusted incrementally at 5%)
    ≤1.05Ir1 >2h Not operate
    >1.3Ir1 <1h Operate
    Setting Value (tL) 15s 30s 60s 120s 240s 480s
    1.5Ir1 15s 30s 60s 120s 240s 480s
    2.0Ir1 8.4s 16.9s 33.8s 67.5s 135s 270s
    7.2Ir1 0.65s 1.3s 2.6s 5.2s 10s 21s
    Note: The operating time TL satisfies: TL=(1.5 Ir1)² tL/I²
    Thermal Memory Function (30min + OFF, can be cleared by power failure) Standard + OFF (Shut-off)

    Characteristic Curves

    Curve 1 to Curve 6:

    • (1) Standard Inverse Time-Limit (SI)
    • (2) Very Inverse Time-Limit (VI)
    • (3) Extremely Inverse Time-Limit (Distribution Protection) (EI (G))
    • (4) Extremely Inverse Time-Limit (Motor Protection) (EI (M))
    • (5) High-Voltage Fuse Compatibility (HV)
    • (6) I²t Curve
    Characteristic Curves

    Short-circuit Short-delay Protection Characteristics (M Intelligent Controller)

    Setting Current Ir2 Adjustment Range Operating Time Ts
    □1.5~10□Ir1+OFF
    Current Accuracy: ±10%
    Inverse Time-Limit Same as overload long-delay, but curve speed is 10 times faster. Accuracy: 15%
    Definite Time-Limit Setting Time ts 0.1s~0.4s (0.1 step)
    Accuracy ±10% (Inherent 40ms)
    Thermal Memory Function (30min, can be cleared by power failure) Standard + OFF (Shut-off)

    Short-circuit Instantaneous Protection Characteristics

    Model Ir3 Accuracy
    M 2In~50kA+OFF Current Accuracy: ±15%

    Frequently Asked Questions (FAQ)

    Q1: What are the ambient temperature limits for the ATA2000 circuit breaker?

    A1: The ambient air temperature must not exceed +55°C as the upper limit, and must not be lower than -5°C as the lower limit.

    Q2: What is the total breaking time and closing time of the circuit breaker?

    A2: The total breaking time is less than or equal to 30ms (≤30ms), and the closing time is less than or equal to 60ms (≤60ms).

    Q3: Does the ATA2000 support horizontal and vertical wiring?

    A3: Yes, the fixed-type circuit breaker supports both horizontal and vertical main circuit wiring methods, and can also be installed with bottom incoming lines.

    Q4: What are the protection class ratings available for installation?

    A4: The installation protection class requirements are IP30, and IP40 when installed in the cabinet compartment with additional door frames and organic glass covers.

    Q5: When is an auxiliary power supply required for the intelligent controller?

    A5: An auxiliary power supply is required when utilizing functions such as ground protection, communication, thermal memory, or when the circuit breaker needs to maintain input and output signals in the open state.

    Q6: What is the mechanical and electrical life expectancy of this circuit breaker?

    A6: For electrical life, it reaches 10,000 cycles (AC230V/AC400V) or 5,000 cycles (AC690V). For mechanical life, it offers 10,000 maintenance-free operations and up to 20,000 operations when regular maintenance is performed.

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